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Nitrogen Gas Generator
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Nitrogen Gas Generator

Gaztron engineering private limited are Designing and Manufacturing of Nitrogen Inertization System (Inertisation systems) Coal Mill, Silos & Bag Filters in the Cement Industry, We undertake full project on Turn Key bases on EPC Bases, Gaztron has Experience for EPC services of Nitrogen inertisation / inertisation system as per Customer Requirements and Our System compatible to synchronization with your Control system DCS/ SKADA to monitor the full system from your Control Room, Our System are Working from many years in Many of cement Industry and Power Generation system

Nitrogen Inertization System

Product Details:

As a Basic Principal, Combustion is a high temperature exothermic redox chemical reaction between a fuel and an oxidant, it means oxygen, fuel and a heat is required to Combustion. We also knows the limiting oxygen concentration, (LOC), also known as the minimum oxygen concentration, (MOC), is defined as the limiting concentration of oxygen below which combustion is not possible As per flammability diagram we may find limiting oxygen concentration for certain process. By limiting oxygen concentration we may control Combustion, by inerting the Nitrogen we can control limiting oxygen concentration which decreases the probability of combustion Above Principal is used for Designing Nitrogen Inertization System (Inertisation systems) Coal Mill, Silos & Bag Filters in the Cement Industry Gaztron Engineering Pvt Ltd Designer, manufacturrs and Suppliers for full Nitrogen Inertization System consist of following Item:

Application of Nitrogen inertisation / inertisation system

  1. Nitrogen inertisation / inertisation system for Cement Plants
  2. Nitrogen inertisation / inertisation system for Silos
  3. Nitrogen inertisation / inertisation system for Bag Filter
  4. Nitrogen inertisation / inertisation system for Boiler  
  5. Nitrogen inertisation / inertisation system for Bag Filter

Technical Specification of Nitrogen inertisation / inertisation system

  1. Nitrogen Gas Generator with Nitrogen Flow of 40 Nm3/hr to 500 Nm3/hr  
  2. Nitrogen Purity 99 % to 99.9%  
  3. Nitrogen Storage Tank  10 M3 to 50 M3
  4. Nitrogen Gas Booster up to 35 Kg/cm2
  5. High Pressure Nitrogen Storage Tank  10 M3 to 50 M3
  6. Nitrogen Pressure Reducing System as per Design
  7. Nitrogen Purging System with Nozzle and other Accessories

Scope of Services & Engineering Design of Nitrogen inertisation / inertisation system

  1. Basic Study of Customer System
  2. Data Collection of Installed System
  3. Calculation of Nitrogen Inertisation System
  4.  Design the Total Nitrogen System based on Study   
  5. Based on Design System Prepare Detail of  Civil, electrical and Instrumentation System
  6. Supervision of System Installation

Scope of Supply & Major Equipments of Nitrogen inertisation / inertisation system

  1. Air Compressor  
  2. Air Receiver
  3. Multi Stage Filtration System
  4. PSA unit -  twin  PSA tower filled by CMS  with Change Over Valve 
  5. Surge Vessel
  6. Electrical Control Panel with PLC
  7. Back Pressure Control System
  8. Vent Valve
  9. Oxygen Analyser
  10. Low Pressure Nitrogen Storage Tank
  11. Nitrogen Booster
  12. High  Pressure Nitrogen Storage Tank
  13. Nitrogen Pressure Reducing Station
  14. Fully Automatic Control System with PLC for Nitrogen Purging
  15. Nitrogen Purging Station for each System

Erection and Commissioning of Nitrogen inertisation / inertisation system

  1. Erection of Total System
  2. Erection of Electrical , Mechanical and Automation  system
  3. Commissioning system
  4. Synchronization of  Nitrogen inertisation / inertisation system with Customer system
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