Gaztron Popup Menu

Gaztron’s Membrane Type Nitrogen Gas Generator

Embarking on a new frontier in nitrogen gas generation technology, Gaztron proudly presents its Membrane Type Nitrogen Gas Generator – an innovative solution designed to cater to diverse industrial needs. As a pioneering force in manufacturing and exporting nitrogen gas generators, Gaztron continues to redefine industry standards with cutting-edge products.

Our Membrane Type Nitrogen Gas Generator is engineered to deliver a reliable and continuous supply of nitrogen gas, perfectly tailored for a wide spectrum of applications. With a focus on versatility, efficiency, and cost-effectiveness, Gaztron’s Membrane Type Generator ensures that businesses can optimize their nitrogen gas requirements with ease.

What sets Gaztron’s Membrane Type Nitrogen Gas Generator apart is its advanced membrane technology, providing a seamless separation of nitrogen from other gases. This results in a nitrogen purity level that meets the highest industry standards, ensuring the gas produced is free from impurities and contaminants.

Gaztron’s commitment to excellence is reflected in the impeccable design of the Membrane Type Generator, guaranteeing not only purity but also reliability. This state-of-the-art solution caters to the evolving needs of industries such as pharmaceuticals, electronics, food packaging, and chemical processes.

With Gaztron, you’re not just choosing a nitrogen gas generator; you’re investing in a forward-thinking approach to gas generation. Our Membrane Type Nitrogen Gas Generator is poised to revolutionize your operations by providing a consistent and high-purity nitrogen supply. Trust Gaztron to be your partner in achieving unparalleled performance and efficiency in your industrial processes. Experience the future of nitrogen gas generation with Gaztron’s Membrane Type Nitrogen Gas Generator – where innovation meets reliability.

Available Models of Gaztron’s Gaztron’s Membrane Type Nitrogen Gas Generator

Models
Capacity
GAZ-MEM-05
0 TO 5 NM3/HR
GAZ-MEM-10
6 TO 10 NM3/HR
GAZ-MEM-20
11 TO 20 NM3/HR
GAZ-MEM-30
21 TO 30 NM3/HR
GAZ-MEM-50
31 TO 50 NM3/HR
GAZ-MEM-100
51 TO 100 NM3/HR

Gaztron’s PSA Nitrogen Generator Applications

Gaztron’s Nitrogen Gas Generator Plants have earned a coveted global reputation, celebrated for their outstanding performance across diverse sectors. Our steadfast dedication to constant innovation and advancement has firmly established us as pioneers in various specialized fields:

Nitrogen Blanketing Storage Tanks

Nitrogen Inertization for Coal Mill

Food Packaging Industry

Electronics Industry

Metallurgical industry

Brazing Industry

Coal mine fire prevention

Chemical Industry

Metal Welding and Cutting

The operational principle of Gaztron’s Membrane Type Nitrogen Gas Generator​

Gaztron’s Membrane Type Nitrogen Gas Generator unlocks a cost-effective and efficient way to produce nitrogen based on the principle of selective gas permeation. Let’s delve into the science behind this innovative technology

Core Component: Hollow Polymer Fibers

The heart of the system lies in hundreds or even thousands of hollow polymer fibers. These fibers are incredibly thin, with walls permeable to gases like oxygen and carbon dioxide but less so to nitrogen molecules. Imagine them as microscopic filters specifically designed for nitrogen.

Pressurized Air Feed

Compressed air acts as the input source. This air, a mixture primarily of nitrogen (78%) and oxygen (21%), enters the generator under pressure.

Selective Permeation

As the pressurized air flows through the fiber walls, a fascinating phenomenon occurs. Due to their varying sizes and kinetic energies, different gas molecules permeate the membrane at different rates. Oxygen and other smaller molecules like carbon dioxide readily pass through the fiber walls, driven by the pressure gradient. However, larger nitrogen molecules face more resistance, effectively “sieving” them out and concentrating them within the fiber lumen.

Technical Specifications of Gaztron’s Membrane Type Nitrogen Gas Generator

Get ready to revolutionize your operations with Gaztron’s Technical Masterpiece – The Nitrogen Gas Generator Plant (MS Model). Embrace supreme confidence in your nitrogen supply and propel your endeavors to unprecedented heights!

  • Unmatched Flow Precision:Gaztron introduces its Membrane Type Nitrogen Gas Generator, offering precise control over flow rates tailored to your specific needs. Experience a versatile range, from 5 Nm3/hr to 1000 Nm3/hr, ensuring optimal gas production whether you operate on a small scale or as an industrial powerhouse.

  • Exemplary Purity Standards:Our Membrane Type Nitrogen Gas Generator sets a new benchmark for purity, delivering exceptional levels from 99.9995% (5 PPM) to an outstanding 99.9999% (1 PPM). With Gaztron, rest assured that your nitrogen gas meets the strictest requirements, optimizing efficiency and minimizing operational risks.

  • Controlled Dew Point Precision:Gain precise control over the dew point of nitrogen gas with Gaztron's advanced membrane technology. Experience a dew point range from -40 degrees Celsius to an impressive -80 degrees Celsius, ensuring stability in your processes even in the most challenging environments.

  • Adaptable Pressure Parameters:Tailor the pressure settings to meet your diverse industrial needs. The Membrane Type Nitrogen Gas Generator accommodates pressure ranges from 5 kg/cm2 to 140 kg/cm2, providing flexibility for high-pressure applications or lower operating pressures. Gaztron ensures your nitrogen supply is optimized, regardless of your specific requirements.

HOW IT WORKS

Advantages of On-Site Gaztron’s Membrane Type Nitrogen Gas Generator

Energy Efficiency: Requires less energy compared to PSA generators, leading to lower operating costs and a smaller environmental footprint.

Compact Design: Smaller and lighter than PSA systems, making them ideal for space-constrained environments.

Simplified Maintenance: Fewer moving parts and easily replaceable membranes minimize downtime and maintenance costs.

Continuous Operation: Delivers a continuous flow of nitrogen, unlike PSA systems that require regeneration cycles.

Scope of Services & Engineering

Fundamental analysis of customer's system

Gathering data on the installed system

Developing comprehensive details of the civil, electrical, and instrumentation systems based on the design

Overseeing the installation of the system

What sets our PSA Nitrogen Generator apart from others

Efficient & Robust Perfomance

Customizability

Reliability

Simple Installation

Remote Monitoring

High Profile Customers

Lowest Energy Consumption

Highly Skilled Technical Team

International Certification

After Sale Service

Own Manufacturing Facility

Fully Automatic Plants

Gaztron’s PSA Nitrogen (N2) Gas Generator Payback

If your business relies on a steady supply of nitrogen, you're likely all too familiar with the challenges of renting and delivering bulky nitrogen cylinders. Not only do they take up valuable floor space and pose safety risks, but the associated costs, downtime, and contractual obligations can add up. While the initial investment may seem daunting, Gaztron's nitrogen generators typically pay for themselves in approximately 12 months, making them essentially free to operate after that point. Plus, you'll have the peace of mind of a reliable, cost-effective nitrogen supply that's under your control.

Payback Period

Saving in INR

Month 1
₹ 19,250
Month 2
₹ 34,650
Month 3
₹ 89,750
Month 4
₹ 1,44,650
Month 5
₹ 1,99,850
Month 6
₹ 2,54,650
Month 7
₹ 3,09,650
Month 8
₹ 3,64,650
Month 9
₹ 4,19,650
Month 10
₹ 4,74,650
Month 11
₹ 5,29,650
Month 12
₹ 5,84,650

Gas Consumption in NM3

Month 1
1,750
Month 2
3,150
Month 3
8,150
Month 4
13,150
Month 5
18,150
Month 6
23,150
Month 7
28,150
Month 8
33,150
Month 9
38,150
Month 10
43,150
Month 11
48,150
Month 12
53,150

Frequently Asked Questions

Have a question? Check out our frequently asked questions to find your answer.

Can we get a nitrogen generator tailored to our exact nitrogen gas demand?

Yes, Nitrogen Generators are customized to customer’s specifications for Purity and Capacity.

Nitrogen Generators are customizable to achieve Nitrogen Purity ranging from 95% to 99.9998%.

Typically, 45 days.

Nitrogen Generators operate autonomously and do not require continuous supervision once started.

The Gas generator comes fully assembled on steel frames and can be placed on the floor. After connecting power, it’s ready for start-up. We offer Engineer services for on-site installation and commissioning supervision.

Molecular Sieves typically last for around 10 years, often lasting the entire lifetime of the Gas generator.

An Oxygen Analyzer monitors Nitrogen purity and automatically shuts down the Gas generator with an alarm if the purity falls below the set limit.

Request a quote.

Just submit your details and we’ll be in touch shortly.

I would like to discuss:

You have been successfully Subscribed! Ops! Something went wrong, please try again.

About Us

Empowering industries with cutting-edge technological solutions and unwavering commitment to excellence, to enhance productivity and drive success.

Useful Links

Our Mission

Awards

Experience

Success Story

Recent news

  • All Post
  • Case Studies
  • Developing Nations
  • Environment
  • Sustainability