Gaztron’s PSA Nitrogen Gas Generator for Fertilizers Manufacturing

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Gaztron’s PSA Nitrogen Gas Generator: Revolutionizing Fertilizer Production with On-Site Nitrogen Purity
The fertilizer industry stands on a pillar of efficiency and precision. Nitrogen, a crucial element for plant growth, requires a reliable and cost-effective production process. Gaztron’s Pressure Swing Adsorption (PSA) Nitrogen Gas Generator steps in as a game-changer, offering on-site, high-purity nitrogen generation tailored to your specific needs.

Why Choose Gaztron?

Cost-Effectiveness: Eliminate reliance on expensive bulk nitrogen deliveries, reducing transportation costs and long-term dependence.
Self-Sufficiency: No more disruptions from external nitrogen supply fluctuations, ensuring uninterrupted production and timely deliveries.
Environmental Sustainability: Reduce carbon footprint by minimizing transportation emissions and opting for an energy-efficient solution.
Customization: Tailored solutions based on your specific nitrogen requirements, production capacity, and desired purity level.
Unmatched Reliability: Robust design and high-quality components ensure uninterrupted operation and minimal maintenance downtime.
Expert Support: Our team of dedicated engineers provides 24/7 support, ensuring the smooth operation of your nitrogen generation system.

Contact Us Today

Optimize your fertilizer production process with Gaztron’s cutting-edge PSA Nitrogen Gas Generators. Contact us today to discuss your specific requirements and let our experts help you achieve your goals with ease. Together, we can create a more efficient, sustainable, and profitable future for your fertilizer production.

The Science Behind the Gaztron Advantage

Our generators utilize advanced PSA technology, separating nitrogen from compressed air through selective adsorption on Carbon Molecular Sieve (CMS).
Purity levels range from 95% to 99.9999%, meeting the exacting demands of various fertilizer production processes.
Modular design allows for easy scalability, adapting to production increases or decreases.

Applications in Fertilizer Manufacturing

In the fertilizer production landscape, nitrogen assumes a pivotal role in safeguarding product quality and optimizing manufacturing processes. Nitrogen is employed for various applications, including inerting, blanketing, and purging, each contributing to different stages of fertilizer production.

Inerting during Ammonia Synthesis:In the synthesis of ammonia, a key component of many fertilizers, maintaining an inert atmosphere is crucial to prevent undesired reactions and enhance the yield. Gaztron’s PSA Nitrogen Gas Generators play a pivotal role in providing a consistent and reliable source of high-purity nitrogen for inerting during ammonia synthesis. This ensures optimal conditions for the production of high-quality ammonia, a cornerstone of fertilizer manufacturing.
Blanketing for Fertilizer Storage:Nitrogen blanketing is indispensable in the storage of fertilizers to prevent oxidation, moisture absorption, and caking. Gaztron’s generators facilitate efficient blanketing by supplying a continuous stream of nitrogen to create a protective atmosphere above stored fertilizers. This not only preserves the quality of the products but also extends their shelf life, ensuring that manufacturers deliver superior fertilizers to the market.
Purging for Quality Assurance:During various stages of fertilizer manufacturing, purging is essential to eliminate impurities and moisture, ensuring the end product meets stringent quality standards. Gaztron’s nitrogen generators offer precise control over the purging process, contributing to the production of high-purity fertilizers with enhanced nutrient content.

What sets our PSA Nitrogen Generator apart from others

Gaztron’s PSA Nitrogen (N2) Gas Generator Payback

If your business relies on a steady supply of nitrogen, you're likely all too familiar with the challenges of renting and delivering bulky nitrogen cylinders. Not only do they take up valuable floor space and pose safety risks, but the associated costs, downtime, and contractual obligations can add up. While the initial investment may seem daunting, Gaztron's nitrogen generators typically pay for themselves in approximately 12 months, making them essentially free to operate after that point. Plus, you'll have the peace of mind of a reliable, cost-effective nitrogen supply that's under your control.

Payback Period

Saving in INR

Month 1

₹ 19,250

Month 2

₹ 34,650

Month 3

₹ 89,750

Month 4

₹ 1,44,650

Month 5

₹ 1,99,850

Month 6

₹ 2,54,650

Month 7

₹ 3,09,650

Month 8

₹ 3,64,650

Month 9

₹ 4,19,650

Month 10

₹ 4,74,650

Month 11

₹ 5,29,650

Month 12

₹ 5,84,650

Gas Consumption in NM3

Month 1

1,750

Month 2

3,150

Month 3

8,150

Month 4

13,150

Month 5

18,150

Month 6

23,150

Month 7

28,150

Month 8

33,150

Month 9

38,150

Month 10

43,150

Month 11

48,150

Month 12

53,150

Frequently Asked Questions

Have a question? Check out our frequently asked questions to find your answer.

Can we get a nitrogen generator tailored to our exact nitrogen gas demand?

Yes, Nitrogen Generators are customized to customer’s specifications for Purity and Capacity.

What is the level of purity in Nitrogen gas?

Nitrogen Generators are customizable to achieve Nitrogen Purity ranging from 95% to 99.9998%.

What is the time frame for delivery?

Typically, 45 days.

What is the schedule for maintenance?

Nitrogen Generators operate autonomously and do not require continuous supervision once started.

Is the installation process simple and user-friendly?

The Gas generator comes fully assembled on steel frames and can be placed on the floor. After connecting power, it’s ready for start-up. We offer Engineer services for on-site installation and commissioning supervision.

How long do Molecular Sieves typically last?

Molecular Sieves typically last for around 10 years, often lasting the entire lifetime of the Gas generator.

What are the consequences if a gas generator fails to produce the required level of purity?

An Oxygen Analyzer monitors Nitrogen purity and automatically shuts down the Gas generator with an alarm if the purity falls below the set limit.

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