Gaztron’s PSA Nitrogen Gas Generator for Heat Treating of Kilns & Furnaces

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Gaztron’s PSA Nitrogen Gas Generator: Precise Control for Optimal Heat Treating in Kilns & Furnaces
In the realm of heat treating, achieving consistent, high-quality results hinges on meticulous control of the furnace atmosphere. This is where Gaztron’s Pressure Swing Adsorption (PSA) Nitrogen Gas Generator steps in, offering an unparalleled solution for precise nitrogen delivery, tailored to your specific needs.

The Role of Nitrogen in Heat Treating

In the heat treating process, controlling the atmosphere within kilns and furnaces is essential to achieve desired material properties. Nitrogen, with its inert nature, plays a pivotal role by displacing oxygen and preventing unwanted reactions, such as oxidation or scaling, during the heating and cooling phases. This creates a stable environment conducive to precise temperature control, resulting in superior metallurgical outcomes.

Why Choose Gaztron?

Unwavering Commitment to Quality: We adhere to the highest industry standards, ensuring reliable and durable equipment.
Expert Application Support: Our team of experienced engineers collaborates with you to design the perfect solution for your specific needs.
Comprehensive Service: From installation and commissioning to ongoing maintenance and support, we’re here to ensure your success.

Why Nitrogen?

Nitrogen, an inert gas, plays a crucial role in heat treating processes by:

Preventing oxidation: By displacing oxygen in the furnace chamber, nitrogen minimizes the formation of undesirable oxides on the treated material, preserving its surface integrity and mechanical properties.
Controlling decarburization: Nitrogen suppresses the removal of carbon from the surface layer, ensuring consistent material properties and dimensional accuracy.
Enhancing process efficiency: Nitrogen’s inert nature allows for higher operating temperatures, accelerating heating and cooling cycles while minimizing energy consumption.

Gaztron's PSA Advantage

Gaztron’s PSA Nitrogen Gas Generators utilize Pressure Swing Adsorption (PSA) technology to produce high-purity nitrogen with unparalleled precision. Our generators are engineered to deliver a consistent and reliable nitrogen supply, ensuring a controlled atmosphere within heat-treating chambers. This level of precision is crucial in industries where even minor variations can significantly impact the quality of the final product.

Unmatched Purity: Nitrogen purity exceeding 99.5% ensures optimal process control and consistent results.
On-Demand Generation: Eliminate dependence on external suppliers and enjoy the flexibility of producing nitrogen on-site, as per your exact requirements.
Scalable Solutions: Cater to diverse furnace sizes and applications with a wide range of generator capacities, from compact units to large-scale installations.
Cost-Effectiveness: Enjoy significant savings compared to traditional nitrogen delivery methods, with minimal maintenance requirements and a long lifespan.
Environmentally Friendly: Reduce your carbon footprint by minimizing reliance on transported nitrogen and optimizing energy consumption.

Applications in Heat Treating

Gaztron’s PSA Nitrogen Gas Generators are ideal for a variety of heat treating applications, including:

Bright annealing: Preserve the surface finish and metallurgical properties of stainless steel, copper, and other metals.
Carburizing: Enhance the surface hardness and wear resistance of steel components.
Nitriding: Improve surface hardness, fatigue strength, and corrosion resistance of steel.
Vacuum brazing: Achieve high-quality brazed joints in a controlled atmosphere.
Quenching: Control the cooling rate of metals for optimal microstructure and mechanical properties.

Unlocking Your Heat Treating Potential

Gaztron’s PSA Nitrogen Gas Generator is not just a product; it’s a strategic investment. Contact us today to discuss how we can help you achieve:

Enhanced product quality and consistency
Improved process efficiency and cost savings
Reduced environmental impact
Unparalleled peace of mind with reliable and expert support

What sets our PSA Nitrogen Generator apart from others

Gaztron’s PSA Nitrogen (N2) Gas Generator Payback

If your business relies on a steady supply of nitrogen, you're likely all too familiar with the challenges of renting and delivering bulky nitrogen cylinders. Not only do they take up valuable floor space and pose safety risks, but the associated costs, downtime, and contractual obligations can add up. While the initial investment may seem daunting, Gaztron's nitrogen generators typically pay for themselves in approximately 12 months, making them essentially free to operate after that point. Plus, you'll have the peace of mind of a reliable, cost-effective nitrogen supply that's under your control.

Payback Period

Saving in INR

Month 1

₹ 19,250

Month 2

₹ 34,650

Month 3

₹ 89,750

Month 4

₹ 1,44,650

Month 5

₹ 1,99,850

Month 6

₹ 2,54,650

Month 7

₹ 3,09,650

Month 8

₹ 3,64,650

Month 9

₹ 4,19,650

Month 10

₹ 4,74,650

Month 11

₹ 5,29,650

Month 12

₹ 5,84,650

Gas Consumption in NM3

Month 1

1,750

Month 2

3,150

Month 3

8,150

Month 4

13,150

Month 5

18,150

Month 6

23,150

Month 7

28,150

Month 8

33,150

Month 9

38,150

Month 10

43,150

Month 11

48,150

Month 12

53,150

Frequently Asked Questions

Have a question? Check out our frequently asked questions to find your answer.

Can we get a nitrogen generator tailored to our exact nitrogen gas demand?

Yes, Nitrogen Generators are customized to customer’s specifications for Purity and Capacity.

What is the level of purity in Nitrogen gas?

Nitrogen Generators are customizable to achieve Nitrogen Purity ranging from 95% to 99.9998%.

What is the time frame for delivery?

Typically, 45 days.

What is the schedule for maintenance?

Nitrogen Generators operate autonomously and do not require continuous supervision once started.

Is the installation process simple and user-friendly?

The Gas generator comes fully assembled on steel frames and can be placed on the floor. After connecting power, it’s ready for start-up. We offer Engineer services for on-site installation and commissioning supervision.

How long do Molecular Sieves typically last?

Molecular Sieves typically last for around 10 years, often lasting the entire lifetime of the Gas generator.

What are the consequences if a gas generator fails to produce the required level of purity?

An Oxygen Analyzer monitors Nitrogen purity and automatically shuts down the Gas generator with an alarm if the purity falls below the set limit.

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