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Gaztron’s PSA Nitrogen Gas Generator for Power Plants

Gaztron’s PSA Nitrogen Gas Generators: Empowering Power Plants with Efficiency and Safety
In the realm of power generation, reliability, efficiency, and safety are paramount. Gaztron, a pioneer in nitrogen generation technology, introduces its PSA (Pressure Swing Adsorption) Nitrogen Gas Generator specifically tailored for power plants. This cutting-edge solution addresses critical applications within power plants, ensuring optimal performance, enhanced safety, and streamlined operations.

The Need for Nitrogen in Power Plants

Nitrogen plays a crucial role in various applications within power plants, ranging from combustion control to purging and inerting. One of the primary applications is preventing combustion in gas turbines. By utilizing nitrogen to create an inert atmosphere, the risk of explosive conditions during maintenance or shutdowns is significantly reduced. Additionally, nitrogen proves indispensable in purging and blanketing processes, safeguarding critical equipment against corrosion and maintaining the integrity of storage tanks.

Technical Expertise Meets Practical Applications

Our Nitrogen Gas Generators utilize Pressure Swing Adsorption (PSA) technology, a well-established and highly efficient process for separating nitrogen from compressed air. By selectively adsorbing oxygen onto specially designed molecular sieves, high-purity nitrogen is produced on-site, eliminating the need for costly and inconvenient cylinder deliveries.

Key Applications in Power Plants

  • Combustion Optimization: Nitrogen gas injected into boilers helps control NOx emissions, a major air pollutant. Precise nitrogen dosage optimizes combustion efficiency, resulting in reduced fuel consumption and lower operating costs.
  • Seal Gas and Blanketing: Inert nitrogen effectively replaces air in seals and blankets critical equipment like turbines and transformers. This prevents oxidation, minimizes fire risk, and extends equipment lifespan.
  • Catalyst Regeneration: For plants utilizing Selective Catalytic Reduction (SCR) technology for NOx reduction, nitrogen is essential for efficient catalyst regeneration. Our generators ensure a consistent and reliable nitrogen supply for this crucial process.
  • Cooling Systems: Nitrogen inerting in cooling systems prevents corrosion and extends the life of cooling towers and other components. This reduces maintenance costs and downtime.

Why Choose Gaztron?

  • Unmatched Expertise: With over two decades of experience, Gaztron is a leading manufacturer of PSA Nitrogen Gas Generators in India. Our team of skilled engineers understands the unique needs of power plants and designs customized solutions for optimal performance.
  • Superior Technology: We use premium-grade components and cutting-edge technology to ensure our generators deliver high purity nitrogen (up to 99.9999%) with exceptional reliability and efficiency.
  • Scalable Solutions: Our diverse range of generators caters to varying flow rates and purity requirements, meeting the needs of small and large power plants alike.
  • Unwavering Commitment to Safety: All our generators comply with stringent international safety standards and are built with operator safety in mind.
  • Comprehensive Support: We offer extensive after-sales support, including installation, commissioning, training, and ongoing maintenance, ensuring peace of mind for our customers.

Investing in a Gaztron PSA Nitrogen Gas Generator for your power plant translates to

  • Reduced operating costs: Lower fuel consumption, minimal maintenance, and extended equipment lifespan contribute to significant cost savings.
  • Enhanced efficiency: Optimized combustion, improved heat transfer, and efficient catalyst regeneration lead to better overall plant performance.
  • Increased safety: Reduced fire risk, minimized corrosion, and improved operator safety contribute to a safer work environment.
  • Environmental compliance: Lower NOx emissions and reduced reliance on external resources support environmental sustainability goals.

What sets our PSA Nitrogen Generator apart from others

Efficient & Robust Perfomance

Customizability

Reliability

Simple Installation

Remote Monitoring

High Profile Customers

Lowest Energy Consumption

Highly Skilled Technical Team

International Certification

After Sale Service

Own Manufacturing Facility

Fully Automatic Plants

Gaztron’s PSA Nitrogen (N2) Gas Generator Payback

If your business relies on a steady supply of nitrogen, you're likely all too familiar with the challenges of renting and delivering bulky nitrogen cylinders. Not only do they take up valuable floor space and pose safety risks, but the associated costs, downtime, and contractual obligations can add up. While the initial investment may seem daunting, Gaztron's nitrogen generators typically pay for themselves in approximately 12 months, making them essentially free to operate after that point. Plus, you'll have the peace of mind of a reliable, cost-effective nitrogen supply that's under your control.

Payback Period

Saving in INR

Month 1
₹ 19,250
Month 2
₹ 34,650
Month 3
₹ 89,750
Month 4
₹ 1,44,650
Month 5
₹ 1,99,850
Month 6
₹ 2,54,650
Month 7
₹ 3,09,650
Month 8
₹ 3,64,650
Month 9
₹ 4,19,650
Month 10
₹ 4,74,650
Month 11
₹ 5,29,650
Month 12
₹ 5,84,650

Gas Consumption in NM3

Month 1
1,750
Month 2
3,150
Month 3
8,150
Month 4
13,150
Month 5
18,150
Month 6
23,150
Month 7
28,150
Month 8
33,150
Month 9
38,150
Month 10
43,150
Month 11
48,150
Month 12
53,150

Frequently Asked Questions

Have a question? Check out our frequently asked questions to find your answer.

Can we get a nitrogen generator tailored to our exact nitrogen gas demand?

Yes, Nitrogen Generators are customized to customer’s specifications for Purity and Capacity.

Nitrogen Generators are customizable to achieve Nitrogen Purity ranging from 95% to 99.9998%.

Typically, 45 days.

Nitrogen Generators operate autonomously and do not require continuous supervision once started.

The Gas generator comes fully assembled on steel frames and can be placed on the floor. After connecting power, it’s ready for start-up. We offer Engineer services for on-site installation and commissioning supervision.

Molecular Sieves typically last for around 10 years, often lasting the entire lifetime of the Gas generator.

An Oxygen Analyzer monitors Nitrogen purity and automatically shuts down the Gas generator with an alarm if the purity falls below the set limit.

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