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Gaztron’s PSA Nitrogen Gas Generator for Printing Industry

Gaztron’s PSA Nitrogen Gas Generators: Revolutionizing the Printing Industry with Precision and Efficiency
The printing industry demands precision and quality at every stage. From prepress and press operations to post-press finishing, maintaining an optimal environment is crucial for consistent, high-quality results. That’s where Gaztron’s Pressure Swing Adsorption (PSA) Nitrogen Gas Generators step in, offering a safe, reliable, and cost-effective solution for a variety of printing applications.

Technical Expertise, Tailored Solutions

Gaztron’s nitrogen generators leverage cutting-edge PSA technology, separating nitrogen from compressed air through selective adsorption. This process delivers high-purity nitrogen gas (up to 99.9999%) tailored to your specific printing needs. We offer a wide range of flow rates and pressure configurations to perfectly match your production demands, ensuring optimal performance and minimal gas waste.

Ready to take your printing business to the next level?

Contact Gaztron today to discuss your specific nitrogen gas generation needs and discover how our solutions can help you achieve your goals with ease.
Let’s partner to revolutionize your printing processes with precision, efficiency, and unwavering reliability.

What is a PSA Nitrogen Gas Generator and How Does it Benefit the Printing Industry?

Gaztron’s PSA Nitrogen Gas Generators utilize Pressure Swing Adsorption (PSA) technology to separate nitrogen from compressed air. This nitrogen, with purities ranging from 90% to 99.9999%, plays a crucial role in various printing applications:

  • Laser Cutting: Nitrogen acts as an assist gas, enhancing the cutting process by:
  • Improving cut quality: Minimizing dross and burrs, ensuring clean, precise cuts with minimal post-processing.
  • Boosting cutting speed: By removing molten material from the kerf, enabling faster cutting and increased productivity.
  • Preventing oxidation: Eliminating the risk of fire and material discoloration, maintaining the integrity of sensitive substrates.
  • Digital Printing: Nitrogen plays a vital role in:
  • Inkjet drying: Accelerating ink drying times, improving print quality, and boosting production speed.
  • Web cleaning: Removing static electricity and dust particles, preventing ink smearing and ensuring crisp, vibrant prints.
  • Controlling humidity: Maintaining consistent humidity levels to prevent paper jams and ensure dimensional stability.
  • Flexographic Printing: Nitrogen is used for:
  • Blanket cleaning: Removing ink residue and maintaining optimal print quality.
  • Pressurization: Maintaining consistent printing pressure for accurate registration and color consistency.
  • Solvent recovery: Reducing solvent emissions and contributing to a more environmentally friendly printing process.

Why Choose Gaztron for Your Nitrogen Gas Generation Needs?

  • Tailored Solutions: We offer a wide range of PSA Nitrogen Gas Generators with varying capacities and purities to perfectly match your specific printing requirements.
  • Unmatched Efficiency: Our generators are designed for energy-efficient operation, minimizing your operating costs and environmental impact.
  • Exceptional Reliability: We utilize high-quality components and rigorous quality control processes to ensure your generator delivers consistent, reliable performance.
  • Expert Support: Our team of experienced engineers provides comprehensive support, from initial consultation to installation, maintenance, and troubleshooting.
  • Industry-Leading Expertise: With years of experience in the printing industry, we understand your unique challenges and can offer customized solutions to optimize your printing processes.

Investing in a Gaztron PSA Nitrogen Gas Generator is an investment in your printing business. You'll benefit from

  • Enhanced print quality and consistency
  • Increased production speed and efficiency
  • Reduced operating costs and environmental impact
  • Improved safety and workplace environment

What sets our PSA Nitrogen Generator apart from others

Efficient & Robust Perfomance

Customizability

Reliability

Simple Installation

Remote Monitoring

High Profile Customers

Lowest Energy Consumption

Highly Skilled Technical Team

International Certification

After Sale Service

Own Manufacturing Facility

Fully Automatic Plants

Gaztron’s PSA Nitrogen (N2) Gas Generator Payback

If your business relies on a steady supply of nitrogen, you're likely all too familiar with the challenges of renting and delivering bulky nitrogen cylinders. Not only do they take up valuable floor space and pose safety risks, but the associated costs, downtime, and contractual obligations can add up. While the initial investment may seem daunting, Gaztron's nitrogen generators typically pay for themselves in approximately 12 months, making them essentially free to operate after that point. Plus, you'll have the peace of mind of a reliable, cost-effective nitrogen supply that's under your control.

Payback Period

Saving in INR

Month 1
₹ 19,250
Month 2
₹ 34,650
Month 3
₹ 89,750
Month 4
₹ 1,44,650
Month 5
₹ 1,99,850
Month 6
₹ 2,54,650
Month 7
₹ 3,09,650
Month 8
₹ 3,64,650
Month 9
₹ 4,19,650
Month 10
₹ 4,74,650
Month 11
₹ 5,29,650
Month 12
₹ 5,84,650

Gas Consumption in NM3

Month 1
1,750
Month 2
3,150
Month 3
8,150
Month 4
13,150
Month 5
18,150
Month 6
23,150
Month 7
28,150
Month 8
33,150
Month 9
38,150
Month 10
43,150
Month 11
48,150
Month 12
53,150

Frequently Asked Questions

Have a question? Check out our frequently asked questions to find your answer.

Can we get a nitrogen generator tailored to our exact nitrogen gas demand?

Yes, Nitrogen Generators are customized to customer’s specifications for Purity and Capacity.

Nitrogen Generators are customizable to achieve Nitrogen Purity ranging from 95% to 99.9998%.

Typically, 45 days.

Nitrogen Generators operate autonomously and do not require continuous supervision once started.

The Gas generator comes fully assembled on steel frames and can be placed on the floor. After connecting power, it’s ready for start-up. We offer Engineer services for on-site installation and commissioning supervision.

Molecular Sieves typically last for around 10 years, often lasting the entire lifetime of the Gas generator.

An Oxygen Analyzer monitors Nitrogen purity and automatically shuts down the Gas generator with an alarm if the purity falls below the set limit.

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