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Gaztron’s PSA Nitrogen Gas Generator Plant (MS Model)

Gaztron Engineering Private Limited stands tall as India’s unrivaled champion in the realm of manufacturing and exporting cutting-edge PSA Nitrogen N2 Gas Generator Plants. Our flagship MS Model has garnered widespread acclaim across diverse industries, catering to a myriad of applications with purity levels ranging from an impressive 90% to an unparalleled 99.99%.

At Gaztron, we take immense pride in crafting state-of-the-art Nitrogen Gas Generator Plants that redefine industry standards. With unmatched engineering prowess and a commitment to innovation, our MS Model stands as a testament to our unwavering dedication to excellence.

  • Unmatched Precision: The Gaztron MS Model Nitrogen Gas Generator Plant ensures precision like never before. Each component is meticulously crafted and integrated, resulting in nitrogen gas purity that leaves no room for compromise.
  • Reliability Redefined: Industries worldwide entrust the Gaztron MS Model for its unparalleled reliability. Our gas generator plants operate seamlessly, providing a steady and dependable supply of nitrogen to fuel your diverse applications.
  • Unleashing Versatility: The Gaztron MS Model is engineered to adapt flawlessly to a wide spectrum of industries, from pharmaceuticals to electronics, metalworking to food and beverage. Whatever your unique requirements, our gas generator plant delivers with unmatched versatility.
  • Leading the Green Revolution: At Gaztron, we believe in sustainability and environmental stewardship. Our MS Model Nitrogen Gas Generator Plant boasts remarkable energy efficiency, reducing carbon footprint while ensuring cost-effectiveness.
  • Customer-Centric Approach: Our success stems from understanding and exceeding our customers’ expectations. With Gaztron, you can expect unparalleled after-sales support, prompt service, and tailor-made solutions to address your specific needs.

Elevate your operations to unprecedented heights with Gaztron’s Nitrogen Gas Generator Plant – the epitome of confidence, precision, and ingenuity. Join countless satisfied clients who have revolutionized their industries with our cutting-edge MS Model. Embrace excellence today, with Gaztron Engineering Private Limited.

Available Models of Gaztron’s Nitrogen Gas Generator Plant (MS Model)

Models
Capacity
GAZ-MS-05
0 TO 5 NM3/HR
GAZ-MS-10
6 TO 10 NM3/HR
GAZ-MS-20
11 TO 20 NM3/HR
GAZ-MS-30
21 TO 30 NM3/HR
GAZ-MS-50
31 TO 50 NM3/HR
GAZ-MS-100
51 TO 100 NM3/HR

Gaztron’s PSA Nitrogen Generator Applications

Gaztron’s Nitrogen Gas Generator Plants have earned a coveted global reputation, celebrated for their outstanding performance across diverse sectors. Our steadfast dedication to constant innovation and advancement has firmly established us as pioneers in various specialized fields:

Nitrogen Blanketing Storage Tanks

Nitrogen Inertization for Coal Mill

Food Packaging Industry

Electronics Industry

Metallurgical industry

Brazing Industry

Coal mine fire prevention

Chemical Industry

Metal Welding and Cutting

The operational principle of Gaztron’s Nitrogen Gas Generator Plant (MS Model)

Gaztron’s Nitrogen Gas Generator Plant (MS Model) operates on a sophisticated and efficient principle, making it a cutting-edge solution for on-site gas supply. The technology employed in this plant is Pressure Swing Adsorption (PSA), a revolutionary air separation technique renowned for its reliability and effectiveness.

The process begins with the passage of air through a vessel containing a highly absorbent Carbon Molecular Sieve (CMS) bed. This CMS bed possesses a unique characteristic: it exhibits a stronger affinity for oxygen compared to nitrogen. As a result, oxygen molecules are trapped within the bed, while the outgoing gas is enriched in nitrogen content. This ingenious mechanism enables the continuous production of nitrogen with exceptional purity.

To ensure uninterrupted nitrogen production, the CMS bed must be regenerated once it reaches its maximum oxygen absorption capacity. This is achieved by reducing the pressure in the vessel, liberating the absorbed oxygen, and initiating another cycle for nitrogen generation.

The PSA equipment consists of two adsorption towers, namely Tower A and Tower B, each equipped with specialized installations of the Carbon Molecular Sieve and an advanced control system. The process commences when clean compressed air enters Tower A and flows through the Carbon Molecular Sieve, where oxygen, carbon dioxide, and water are adsorbed (usually at a pressure of 0.8MPa). On the other hand, the nitrogen-rich product exits from the top of Tower A.

Technical Specifications of Gaztron’s Nitrogen Gas Generator Plant (MS Model)

Get ready to revolutionize your operations with Gaztron’s Technical Masterpiece – The Nitrogen Gas Generator Plant (MS Model). Embrace supreme confidence in your nitrogen supply and propel your endeavors to unprecedented heights!

  • Behold the Gaztron Nitrogen Generator, now offered in an expansive Flow Range, spanning from 5 Nm3/hr to an astounding 1000 Nm3/hr, ensuring a seamless supply to meet even the most demanding requirements.

  • Elevate your operations with nitrogen gas purity levels that are simply unparalleled! Choose from a spectrum of options ranging from an impressive 98% to an extraordinary 99.9%, empowering your applications with precision and efficiency.

  • Conquer extreme conditions with ease! Gaztron's Nitrogen Gas Generator Plant redefines resilience with a remarkable Nitrogen Gas Dew Point, encompassing temperatures from a chilling -40 Deg Centigrade to an impressive 80 Deg Centigrade.

  • Power your endeavors with unmatched versatility! Gaztron offers a diverse range of Nitrogen Gas Pressure options, spanning from 5 Kg/cm2 to a robust 140 Kg/cm2, catering to a myriad of industries and applications with unwavering force.

HOW IT WORKS

Advantages of On-Site Gaztron’s Nitrogen Gas Generator Plant (MS Model)

PSA systems guarantee reliable on-site availability of Oxygen, ensuring seamless supply and convenience.

When compared to alternative cryogenic procedures, PSA systems emerge as a more cost-effective and economical method.

Opting for PSA systems minimizes financial losses during shutdowns, in stark contrast to the uncertainties associated with cryogenic methods.

The readily accessible unit of PSA systems facilitates swift delivery and easy purchase, enabling uninterrupted Oxygen availability for your operations.

Scope of Services & Engineering

Fundamental analysis of customer's system

Gathering data on the installed system

Developing comprehensive details of the civil, electrical, and instrumentation systems based on the design

Overseeing the installation of the system

Technical Specifications of Gaztron’s Nitrogen Gas Generator Plant (DX Model)

Efficient & Robust Perfomance

Customizability

Reliability

Simple Installation

Remote Monitoring

High Profile Customers

Lowest Energy Consumption

Highly Skilled Technical Team

International Certification

After Sale Service

Own Manufacturing Facility

Fully Automatic Plants

The primary equipment utilized in Gaztron’s Nitrogen Gas Generator Plant (MS Model)

Air Compressor

After Cooler

Moisture Separator

Air Dryer

Air Receiver

Three Stage Air Filtration System

Twin Tower PSA System with Automatic Valve

Gas Mixture System

Twin Tower Copper Filled Copper Unit

Gas Dryer

Gas Storage tank

Ammonia Cracker or Gas Cylinder Unit

What sets our PSA Nitrogen Generator apart from others

Efficient & Robust Perfomance

Customizability

Reliability

Simple Installation

Remote Monitoring

High Profile Customers

Lowest Energy Consumption

Highly Skilled Technical Team

International Certification

After Sale Service

Own Manufacturing Facility

Fully Automatic Plants

Gaztron’s PSA Nitrogen (N2) Gas Generator Payback

If your business relies on a steady supply of nitrogen, you're likely all too familiar with the challenges of renting and delivering bulky nitrogen cylinders. Not only do they take up valuable floor space and pose safety risks, but the associated costs, downtime, and contractual obligations can add up. While the initial investment may seem daunting, Gaztron's nitrogen generators typically pay for themselves in approximately 12 months, making them essentially free to operate after that point. Plus, you'll have the peace of mind of a reliable, cost-effective nitrogen supply that's under your control.

Payback Period

Saving in INR

Month 1
₹ 19,250
Month 2
₹ 34,650
Month 3
₹ 89,750
Month 4
₹ 1,44,650
Month 5
₹ 1,99,850
Month 6
₹ 2,54,650
Month 7
₹ 3,09,650
Month 8
₹ 3,64,650
Month 9
₹ 4,19,650
Month 10
₹ 4,74,650
Month 11
₹ 5,29,650
Month 12
₹ 5,84,650

Gas Consumption in NM3

Month 1
1,750
Month 2
3,150
Month 3
8,150
Month 4
13,150
Month 5
18,150
Month 6
23,150
Month 7
28,150
Month 8
33,150
Month 9
38,150
Month 10
43,150
Month 11
48,150
Month 12
53,150

Frequently Asked Questions

Have a question? Check out our frequently asked questions to find your answer.

Can we get a nitrogen generator tailored to our exact nitrogen gas demand?

Yes, Nitrogen Generators are customized to customer’s specifications for Purity and Capacity.

Nitrogen Generators are customizable to achieve Nitrogen Purity ranging from 95% to 99.9998%.

Typically, 45 days.

Nitrogen Generators operate autonomously and do not require continuous supervision once started.

The Gas generator comes fully assembled on steel frames and can be placed on the floor. After connecting power, it’s ready for start-up. We offer Engineer services for on-site installation and commissioning supervision.

Molecular Sieves typically last for around 10 years, often lasting the entire lifetime of the Gas generator.

An Oxygen Analyzer monitors Nitrogen purity and automatically shuts down the Gas generator with an alarm if the purity falls below the set limit.

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