Gaztron’s High Purity PSA Nitrogen Gas Generator Plant (DX Model)

Welcome to Gaztron, the forefront in manufacturing and exporting top-tier DX model PSA-based generators and plants. Our unparalleled range of DX Model Nitrogen Gas Generators is renowned for producing ultra-pure nitrogen gas with an astonishing purity level of 99.9998% (2 PPM) and a hydrogen content ranging from 0.5% to 1%. Embraced by numerous industries, our nitrogen gas generators are the ultimate solution for heat treatment applications.
 
At Gaztron, we take immense pride in our cutting-edge technology and state-of-the-art facilities, ensuring that each DX Model Nitrogen Gas Generator is engineered to perfection. We meticulously craft our generators to deliver the highest purity nitrogen gas, meeting the most stringent requirements of our esteemed clients.
 
Our team of dedicated experts works tirelessly to maintain Gaztron’s reputation as a pioneer in the field. With an unwavering commitment to excellence, we have set the industry standard for nitrogen gas generators and continue to surpass expectations.
 
When you choose Gaztron, you can rest assured that you are investing in unmatched quality, reliability, and performance. Our DX Model Nitrogen Gas Generators guarantee a seamless and efficient nitrogen gas supply for your specific heat treatment needs, giving your processes the edge they deserve.
 
Join the ranks of satisfied customers who have experienced the Gaztron difference. Elevate your operations to new heights with our premium DX Model Nitrogen Gas Generators – the ultimate source of ultra-pure nitrogen gas. Trust Gaztron to deliver excellence beyond compare.

Applications

Gaztron’s PSA Nitrogen Generator Applications

Across the globe, Gaztron’s Nitrogen Gas Generator Plants are highly coveted in multiple industries. Our steadfast dedication to continuous innovation and advancement has established us as industry leaders in the following specialized fields

Nitrogen Blanketing Storage Tanks

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec.

Food Packaging Industry

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec.

Nitrogen Inertization for Coal Mill

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec.

Electronics Industry

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec.

Nitrogen Blanketing Storage Tanks

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec.

Metallurgical industry

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec.

Brazing Industry

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec.

Nitrogen Blanketing Storage Tanks

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec.

Coal mine fire prevention

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec.

Chemical Industry

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec.

Chemical Industry

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec.

Metal Welding and Cutting

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec.

Technical Specifications of Gaztron’s
Nitrogen Gas Generator Plant (CU-DX Model)

Extensive Flow Range

Achieve exceptional gas production rates with our nitrogen gas generator plant, capable of handling flow ranges from 5 Nm3/hr to a staggering 1000 Nm3/hr. Whether you operate a small-scale facility or an industrial powerhouse, we have the perfect solution to cater to your demands.

Unrivaled Purity Levels

Experience purity like never before with our CU-DX Model. Our nitrogen gas generator ensures purity levels ranging from an impressive 99.9995% (5 PPM) to a staggering 99.9998% (2 PPM). Rest assured, your applications will benefit from the utmost purity, boosting efficiency and minimizing operational risks.

Optimal Dew Point

With Gaztron's nitrogen gas generator, you gain precise control over the dew point of nitrogen gas. Witness the dew point range from -40 degrees centigrade to an impressive -80 degrees centigrade, ensuring your processes remain stable even in the harshest environments.

Versatile Pressure Ranges

Our CU-DX Model caters to diverse industrial needs with nitrogen gas pressure ranging from 5 kg/cm2 to 7 kg/cm2. Whether you require high-pressure applications or lower operating pressures, Gaztron has you covered.

Available Models of Gaztron’s Nitrogen Gas Generator Plant (CU-DX Model)

Models
Capacity
GAZ-CUDX-05
0 TO 5 NM3/HR
GAZ-CUDX-10
6 TO 10 NM3/HR
GAZ-CUDX-20
11 TO 20 NM3/HR
GAZ-CUDX-30
21 TO 30 NM3/HR
GAZ-CUDX-50
31 TO 50 NM3/HR
GAZ-CUDX-100
51 TO 100 NM3/HR

The primary equipment utilized in Gaztron’s Nitrogen Gas Generator Plant (CU-DX Model)

Air Compressor

After Cooler

Moisture Separator

Air Dryer

Air Receiver

Three Stage Air Filtration System

Twin Tower PSA System with Automatic Valve

Gas Mixture System

Twin Tower Copper Filled – Copper Unit

Gas Dryer

Gas Storage tank

Ammonia Cracker or Gas Cylinder Unit

The operational principle of Gaztron’s Nitrogen Gas Generator Plant (CU-DX Model)

At Gaztron, we take immense pride in presenting our cutting-edge Nitrogen Gas Generator Plant – the CU-DX Model. This state-of-the-art system operates on a highly advanced and efficient principle, setting new standards in the industry.

The primary goal of our CU-DX Model is to achieve an impressive purity level of 99.9% for Nitrogen gas – a feat accomplished flawlessly by our Standard Model of Nitrogen Gas Generator. This exceptional level of purity ensures that your applications and processes receive the highest-quality Nitrogen, free from impurities that might hinder their performance.

Here’s where the magic happens: The Nitrogen, already boasting an exceptional 99.9% purity, undergoes a meticulous purification process. It is meticulously passed through a specially designed tower filled with a top-grade Copper catalyst, while being subjected to a precisely controlled temperature of 180 degrees Celsius. This ingenious process works wonders, reducing the oxygen content from a mere 0.1% to virtually negligible PPM levels.

The result? A nitrogen stream of unparalleled purity, meeting the most stringent industry requirements and exceeding your expectations. Our CU-DX Model stands as a testament to Gaztron’s unwavering commitment to delivering the most efficient and reliable Nitrogen Gas Generator Plant on the market.

At Gaztron, we go above and beyond to ensure that our Nitrogen Gas Generator Plant operates at peak efficiency. Our cutting-edge Changeover and Regeneration process are designed to optimize productivity and deliver an unmatched level of purity in the final product.

The Changeover process is seamlessly integrated into the system, occurring after every 4-hour cycle. During this phase, the running tower transitions into the regeneration phase while the regenerated tower takes over the production of pure Nitrogen. This seamless transition ensures uninterrupted Nitrogen supply, maximizing productivity and minimizing downtime.

The magic of our Regeneration process lies in its ability to produce pure Copper, a crucial component for the Nitrogen generation process. To achieve this, pure Nitrogen is passed through a Copper Oxide tower at a precisely controlled temperature of 175 degrees Celsius, along with hydrogen. The resulting chemical reaction yields Pure Copper, as shown in the following equation:

As a result of this ingenious reaction, the Nitrogen attains an extraordinary purity level of 99.9998%, representing a mere 2PPm of impurities. We take immense pride in consistently delivering Nitrogen of such exceptional quality, surpassing industry standards and meeting the most demanding requirements.

However, we understand that in certain reactions, water moisture can be generated as a byproduct, presenting a potential challenge. But fear not! Our solution involves passing the Gas through our state-of-the-art Gas Dryer, expertly designed to remove any traces of moisture and achieve the desired Dew Point.

At Gaztron, we leave no stone unturned in our quest for perfection. Our Changeover and Regeneration process stand as a testament to our unwavering commitment to providing top-of-the-line gas generation solutions that redefine industry standards.

Choose Gaztron today, and experience the confidence of reliable, high-purity Nitrogen production for all your critical applications. Partner with us to elevate your gas generation experience and stay ahead of the competition.

Advantages of On-Site Gaztron’s Nitrogen Gas Generator Plant (CU-DX Model)

Tolerably earnestly middleton extremely distrusts she boy now not. Add and offered prepare how cordial two promise. Greatly who affixed suppose but enquire compact prepare all put. Added forth chief trees but rooms think may.

  • PSA units offer the advantage of on-site availability, ensuring readily accessible Nitrogen supply.

  • Compared to other cryogenic processes, PSA units prove to be a more economical solution.

  • During shutdowns, PSA units result in minimal financial losses compared to traditional cryogenic methods.

  • The ease of availability and accessibility of PSA units enables quick delivery and purchase options.

  • Adopting PSA units ensures a reliable and efficient source of Nitrogen for optimized processes and cost-effectiveness.

HOW IT WORKS

Scope of Services & Engineering

How promotion excellent curiosity yet attempted happiness. Prosperous impression had conviction. For every delay death ask style. Me mean able my by in they. Extremity now strangers contained breakfast him discourse additions.

Fundamental analysis of customer's system

Gathering data on the installed system

Developing comprehensive details of the civil, electrical, and instrumentation systems based on the design

Overseeing the installation of the system

What sets our PSA Nitrogen Generator apart from others

Efficient & Robust Perfomance

Customizability

Reliability

Simple Installation

Remote Monitoring

High Profile Customers

Lowest Energy Consumption

Highly Skilled Technical Team

International Certification

After Sale Service

Own Manufacturing Facility

Fully Automatic Plants

Gaztron’s PSA Nitrogen (N2) Gas Generator Payback

If your business relies on a steady supply of nitrogen, you're likely all too familiar with the challenges of renting and delivering bulky nitrogen cylinders. Not only do they take up valuable floor space and pose safety risks, but the associated costs, downtime, and contractual obligations can add up. While the initial investment may seem daunting, Gaztron's nitrogen generators typically pay for themselves in approximately 12 months, making them essentially free to operate after that point. Plus, you'll have the peace of mind of a reliable, cost-effective nitrogen supply that's under your control.

Payback Period

Saving in INR

Month 1
₹ 19,250
Month 2
₹ 34,650
Month 3
₹ 89,750
Month 4
₹ 1,44,650
Month 5
₹ 1,99,850
Month 6
₹ 2,54,650
Month 7
₹ 3,09,650
Month 8
₹ 3,64,650
Month 9
₹ 4,19,650
Month 10
₹ 4,74,650
Month 11
₹ 5,29,650
Month 12
₹ 5,84,650

Gas Consumption in NM3

Month 1
1,750
Month 2
3,150
Month 3
8,150
Month 4
13,150
Month 5
18,150
Month 6
23,150
Month 7
28,150
Month 8
33,150
Month 9
38,150
Month 10
43,150
Month 11
48,150
Month 12
53,150

Frequently Asked Questions

Have a question? Check out our frequently asked questions to find your answer.

Can we get a nitrogen generator tailored to our exact nitrogen gas demand?
Yes, Nitrogen Generators are customized to customer's specifications for Purity and Capacity.

Nitrogen Generators are customizable to achieve Nitrogen Purity ranging from 95% to 99.9998%.

Typically, 45 days.

Nitrogen Generators operate autonomously and do not require continuous supervision once started.

The Gas generator comes fully assembled on steel frames and can be placed on the floor. After connecting power, it’s ready for start-up. We offer Engineer services for on-site installation and commissioning supervision.

Molecular Sieves typically last for around 10 years, often lasting the entire lifetime of the Gas generator.

An Oxygen Analyzer monitors Nitrogen purity and automatically shuts down the Gas generator with an alarm if the purity falls below the set limit.

Request a quote.

Just submit your details and we’ll be in touch shortly.

I would like to discuss:

You have been successfully Subscribed! Ops! Something went wrong, please try again.

About Us

Empowering industries with cutting-edge technological solutions and unwavering commitment to excellence, to enhance productivity and drive success.

Recent news

  • All Post
  • Case Studies
  • Developing Nations
  • Environment
  • Sustainability